How We Make · The workshop
From your floor to a finished garment.
A Sunton program is a conversation before it's a cut. Here's how a run moves through our Houston workshop — five steps, one standard, no shortcuts at the seams.
The make process
Five steps, in order.
We learn your hazard
Before we talk fabric, we ask about the risk: the sparks, the static, the heat, the abrasion, the shift length. We map how your crew actually moves so the garment works with them, not against them.
We qualify the cloth
We select from mills we've vetted for weight, weave, treatment and colorfastness — then pressure-test swatches against your specific exposure before committing a single roll.
We cut the block to fit
Our patternmakers grade a full size run and place reinforcements where your task lands — knees, shoulders, forearms, cuffs — then cut a first sample for you to wear-test, not just look at.
We stitch it to last
Flat-felled seams, bar-tacked stress points, and closures rated for the environment. Badging and color-coding go on last, so nothing compromises the structure underneath.
We put it on the bench
Every garment clears a 48-point inspection — seams, closures, dimensions, finish — and program runs face abrasion and wash-durability checks before they ship. Nothing leaves that we wouldn't wear ourselves.
48-point inspection
Quality, proven
A garment isn't done when it looks right.
It's done when it survives the bench. We built our quality program before we built our client list — because in this trade a failure isn't a return, it's a crew member exposed.
Seam integrity
Every felled and bar-tacked seam checked for strength and finish.
Closure cycles
Zips, snaps and hook-and-loop cycled until we're sure they hold.
Wash durability
Program samples laundered to industrial cycles before scale-up.
Materials close up
The details that decide the lifespan.
Bring us your requirements
Start with a conversation, not a cart.
Every program begins the same way: you tell us about your floor, and we tell you what we'd build. No obligation, one business day.